1, basic information of the production line (for one press and one kiln design)
i) Fuel consumption: 80kgs/20 hours of diesel fuel;
ii) Total power: ≤ 800.00KW;
iii) Water consumption: 1320L/min;
iv) Total weight: about 400Tons;
v) Polishing Output: 1000±10%m2/20h;
(Based on size 3200mm×1600mm×12mm)
2, Main parameter of quartz stone
3，Main Material Test Report
Quartz Powder
Ⅰ, Grain Size: 325# or 400#
Ⅱ, Whiteness: ≥95 degree
Ⅲ, SiO2 content: ≥98%
Quartz Sand
Ⅰ, Grain Size: 3~5#, 5~10#, 10~20#, 20~40#, 40~60#, 60~120#;
Ⅱ, Color and Impurity Requirement
a) Common Quartz Sand: little off-white weathering grain, black and brown grain the fewer, the better
b) High Quality Quartz: black or other color grain particle quantity should be less than 1pc/m2 (can reach to this standard by hand)
Crystal Glass and Mirror Glass
Ⅰ, Grain size: 5~6#, 6~8#, 8~10#, 10~16#, 16~30#, 30~60#;
Ⅱ, Thickness Requirement Before crashed: Mirror glass thickness should be 4-5mm, crystal glass should be transparent, no impurity colors, and thickness can not small than 3mm;
Ⅲ, Impurity Standard: no crash paper, no soft glue, no colorful glass grain;
Resin
Ⅰ, Product Name: unsaturated polyester resin;
Ⅱ, Solidified Content: about 66~71%;
Ⅲ, Appearance: Transparent viscous liquid, no impurities, no layer phenomenon;
Ⅳ, Viscosity (mpa.s): 1000~1250mpa.s;
Ⅴ, Gelatinize time (min): 2~4min.;
Ⅵ, Peak temperature (℃): 140~165℃;
Ⅶ, Solidified time (min): 14~23min.;
Ⅷ, Acid value (mgkoh/g): 18~23mgkoh/g;
Remarks: test temperature should be controlled at 25±0.5℃;
Solidify Agent: tert-butyl peroxy-2 ethyhexanoate (LQ-TBPEH)
Coupling Agent: silane coupling agent (KH570)
Technology
